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Hi guys, I'm over here now at LXowners.com to spread some Danko Joy So here is a quick synopsis of the fabrication of our next custom piece to be released, the Danko Rear Diffuser!!
Here is what it will look like when It's done:
First, I decided where it's edges will be (blue line):
Next, I fiberglassed up the whole area. this will form the rear flange so I can stick it back on with tape later.
Made a box next and poured a bunch of foam into it:
Next, I sculpted it down more and more, this took a couple of days of serious contemplation and measuring.
Next, the idea is to make it the thickness it's supposed to be all over, around 3/8" . I did this by adding several layers of fiberglass and 2 layers of an 1/8" thick core material. It's finally ready to be removed from the car and trimmed down to the edge of the blue line, so more pics are to come!!